Abstract
This work aims to develop a reliable algorithm for stall detection during excavator digging by analyzing key operational variables such as velocity and angular displacements from machine monitoring data. The work develops and validates a heuristic algorithm to detect stalling events and trains a support vector machine classification algorithm to distinguish between "normal" digging cycles and cycles with stalling. This work is a novel attempt at using a classification algorithm to categorize digging cycles into normal and those with stalling events based on machine monitoring data alone. The developed classification algorithm achieved a sensitivity of 100%, indicating it correctly identified all stalling cases, and a specificity of 99.0%, demonstrating its ability to accurately classify normal cases with minimal false positives. This study provides a foundation for stall detection and facilitates further study of the effect of stalling on excavator performance, improving operational reliability, and facilitating better excavator design.
Recommended Citation
M. F. Montenegro Defaz et al., "Stall Detection in Hydraulic Excavator Operations using Heuristics and Machine Learning: A Case Study," Mining Technology Transactions of the Institutions of Mining and Metallurgy, SAGE Publications; Australasian Institute of Mining and Metallurgy; Institute of Materials, Minerals and Mining (UK), Jan 2026.
The definitive version is available at https://doi.org/10.1177/25726668261441958
Department(s)
Mining Engineering
Publication Status
Open Access
Keywords and Phrases
classification; data analysis; heuristics; Hydraulic excavators; machine learning; support vector machine
International Standard Serial Number (ISSN)
2572-6676; 2572-6668
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2026 SAGE Publications; Australasian Institute of Mining and Metallurgy; Institute of Materials, Minerals and Mining (UK), All rights reserved.
Creative Commons Licensing

This work is licensed under a Creative Commons Attribution 4.0 License.
Publication Date
01 Jan 2026
