Abstract

In gas metal arc welding (GMAW), current is one of the most important factors affecting the mode of metal transfer, weld pool dynamics and subsequently the weld quality. in this paper, the comprehensive model recently developed by the authors was used to study the effects of different current levels on the droplet formation, plasma generation, metal transfer, and weld pool dynamics in GMA welding. Two welding currents were studied, including one low current and one high current. at each current level, the transient temperature and velocity distributions of the arc plasma and the molten metal, and the shapes of the droplet and the weld pool were calculated. the results showed that a higher current generates smaller droplet size, higher droplet frequency, deeper weld penetration, and bigger weld pool.

Department(s)

Mechanical and Aerospace Engineering

Publication Status

Full Access

International Standard Book Number (ISBN)

978-156347815-4

Document Type

Article - Conference proceedings

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2024 American Institute of Aeronautics and Astronautics, All rights reserved.

Publication Date

01 Jan 2006

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