Abstract

The Laser Aided Manufacturing Process (LAMP) from Missouri S&T is a laser based metals rapid manufacturing process that uses machining to improve the final part's surface finish. When free-form machining, the absence of enough deposited material results in inconsistent scallop heights which result in poor surface finish or incorrect geometry in the final part. This paper investigates a probabilistic approach to various uncertainties involved in the deposition and subsequent machining of an arbitrary part. Furthermore, this paper analyses the machine errors which makes the response of Scallop Height to exceed the predefined maximum scallop height when traveling along the tool path interval distance. Tackling these problems allows us to achieve the final part shape with higher accuracy.

Meeting Name

21st Annual International Solid Freeform Fabrication Symposium -- An Additive Manufacturing Conference (2010: Aug. 9-11, Austin, TX)

Department(s)

Mechanical and Aerospace Engineering

Research Center/Lab(s)

Intelligent Systems Center

Comments

This research was supported by the National Science Foundation grants DMI-9871185, IIP-0637796, and IIP-0822739. Supports from Product Innovation and Engineering, LLC, Missouri S&T Intelligent Systems Center, and the Missouri S&T Manufacturing Engineering Program, are also greatly appreciated.

Document Type

Article - Conference proceedings

Document Version

Final Version

File Type

text

Language(s)

English

Publication Date

11 Aug 2010

Included in

Manufacturing Commons

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