Abstract

This paper evaluates using in-situ SWIR imaging to monitor part quality and identify potential defect locations introduced during Selective Laser Melting (SLM) of 304L stainless steel. The microstructure (porosity, grain size, and phase field) and engineering properties (density, modulus, and yield strength) depend on the thermal history during SLM manufacturing. Tensile test specimens have been built with a Renishaw AM250 using varied processing conditions to generate different thermal histories. SWIR imaging data is processed layer-to-layer to extract features in the thermal history for each process condition. The features in the thermal history are correlated with resulting part engineering properties, microstructure, and defects. The use of SWIR imaging is then discussed as a potential for processes monitoring to ensure part quality and develop layer-to-layer control in SLM.

Meeting Name

29th Annual International Solid Freeform Fabrication Symposium -- An Additive Manufacturing Conference, SFF 2018 (2018: Aug. 13-15, Austin, TX)

Department(s)

Mechanical and Aerospace Engineering

Research Center/Lab(s)

Intelligent Systems Center

Comments

This work was funded by Honeywell Federal Manufacturing & Technologies under Contract No. DE-NA0002839 with the U.S. Department of Energy.

Document Type

Article - Conference proceedings

Document Version

Final Version

File Type

text

Language(s)

English

Publication Date

15 Aug 2018

Included in

Manufacturing Commons

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