Alternative Title

Fiber-Fed Laser-Melting Process for Printing Transparent Glass

Abstract

This paper presents the Additive Manufacturing (AM) of glass using a fiber-fed process. Glass fiber with a diameter of 100 μm is fed into a laser generated melt pool. A CO2 laser beam is focused on the intersection between the fiber and the work piece which is positioned on a four-axis computer controlled stage. The laser energy at λ=10.6 μm is directly absorbed by the silica and locally heats the glass above the working point. By carefully controlling the laser power, scan speed, and feed rate, bubble free shapes can be deposited including trusses and basic lenses. Issues unique to the process are discussed, including the thermal breakdown of the glass, buckling of the fiber against an inadequately heated stiff molten region, and dimensional control when depositing viscous material.

Meeting Name

28th Annual International Solid Freeform Fabrication Symposium -- An Additive Manufacturing Conference, SFF 2017 (2017: Aug. 7-9, Austin, TX)

Department(s)

Mechanical and Aerospace Engineering

Research Center/Lab(s)

Intelligent Systems Center

Comments

This work was supported by the National Science Foundation (CMMI-1538464) as well as the Air Force Research Laboratory.

Document Type

Article - Conference proceedings

Document Version

Final Version

File Type

text

Language(s)

English

Publication Date

09 Aug 2017

Included in

Manufacturing Commons

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