Abstract

Spheroidal graphite iron, also known as ductile iron, is an iron–carbon casting alloy used in industry for its good castability, balanced mechanical properties, and low cost. Ductile iron consists of round graphite nodules in an iron matrix. During solidification and cooling, ductile iron castings experience dynamic volume changes due to the precipitation of graphite nodules and formation of austenite. These dynamic volume changes can distort external casting surfaces, causing swell and shrinkage porosity. A novel apparatus was custom-built to capture the casting wall movement in real time along three axes. This study found that casting expansion increased with carbon equivalent and decreased with nodularity.

Department(s)

Materials Science and Engineering

Comments

National Science Foundation, Grant 2347391

Keywords and Phrases

casting; ductile iron; porosity; shrinkage; swell; wall movement

International Standard Serial Number (ISSN)

2163-3193; 1939-5981

Document Type

Article - Journal

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2025 Springer, All rights reserved.

Publication Date

01 Jan 2025

Included in

Metallurgy Commons

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