Abstract

A highly loaded, aqueous-based zirconium carbide (ZrC) paste was developed for ceramic on-demand extrusion (CODE). Commercial ZrC powder was ball milled to reduce the particle size to ∼1 μm. Paste composition was determined by rheological characterization and observation of printing behavior; the final paste consisted of 46–47 vol% ZrC, 43.5 vol% distilled water, 8.1 vol% dispersant, and 1.6 vol% binder. Rheological characterization of the paste showed a yield stress of ∼8 Pa and shear thinning behavior (ΔG′/Δσ* = −55). The paste was printed using a 610 μm nozzle; a test print showed shape fidelity using the developed paste. A pressureless sintering study was performed; a sintering temperature of 2000°C with a 2-hour hold produced samples of 90 % relative density with 3.8 μm grains, which was consistent with literature. The developed paste, in combination with the pressureless densification results, adds a new, ultra-high temperature material to ceramic extrusion additive manufacturing.

Department(s)

Materials Science and Engineering

Comments

Missouri University of Science and Technology, Grant None

Keywords and Phrases

Additive manufacturing; Ceramic on-demand extrusion; Ceramic processing; Direct ink write; Zirconium carbide

International Standard Serial Number (ISSN)

1873-619X; 0955-2219

Document Type

Article - Journal

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2024 Elsevier, All rights reserved.

Publication Date

01 Jan 2024

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