Gas-Solid Displacement Reactions in the Ti-W-C System

Abstract

Displacement reactions between binary and ternary ceramics in the Ti-W-C system and reactive gaseous atmospheres are investigated in this work. Specifically, WC and 50:50 wt% TiC:WC solid solution powders were exposed to flowing hydrogen gas, or equilibrated against an excess of titanium in the presence of iodine, to form metallic tungsten and TiC solid products. In the case of pure WC reacting with hydrogen, transformation to metallic tungsten occurred as a result of removal of chemically bound carbon as gaseous hydrocarbons. In the case of pure WC reacting with titanium iodide vapors, transformation was accompanied by the appearance of TiC as a solid product formed at the gas‐solid interface. In the case of 50:50 wt% TiC:WC solid solution powders, hydrogen was generally found to be an ineffective displacing reagent, whereas reaction with titanium iodide vapors was observed to proceed virtually to completion, resulting in a two phase product mixture comprising metallic tungsten and TiC. For the latter case, a variety of microstructures could be observed within a given batch, including tungsten platelets and/or lamellae in a TiC matrix, or coarse tungsten grains interspersed with TiC grains. These morphological variations are speculated to arise from compositional variation in the starting material and the occurrence of local rapid coarsening along fast diffusion pathways within reacting agglomerates and polycrystalline primary particles. The observed reaction products and relative efficacy of gaseous reagents to promote displacement reactions in the Ti-W-C system are rationalized on the basis of thermodynamic predictions. The reaction between 50:50 wt% TiC:WC solid solution powders and titanium iodide vapors constitutes the first known report of an internal displacement reaction proceeding via gaseous intermediates in a nonoxide ceramic system.

Department(s)

Materials Science and Engineering

Comments

This material is based upon work supported by, or in part by, the U. S. Army Research Laboratory and the U. S. Army Research Office under contract/grant number W911NF‐14‐1‐0560.

Keywords and Phrases

Compositional variation; Displacement reactions; Gas-solid interface; Gaseous hydrocarbon; Internal displacement reactions; Morphological variation; Nonoxide ceramics; Thermodynamic predictions

International Standard Serial Number (ISSN)

0002-7820; 1551-2916

Document Type

Article - Journal

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2020 American Ceramic Society, All rights reserved.

Publication Date

01 Apr 2020

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