Design for Manufacturing (DFM) Methodology to Implement Friction Stir Welding (FSW) for Automobile Chassis Fabrication

Abstract

The manufacturing functional feasibility of implementing Friction Stir Welding (FSW) for automobile chassis fabrication is discussed using a case study. in the case study, the Design for Manufacturing (DFM) principles are applied to manufacture an aluminum automobile chassis. Various DFM issues are addressed while proposing the FSW technique as an alternative to laser welding and metal inert gas welding techniques. DFM guidelines involving joint design change, component geometries, and component elimination are discussed in this paper. by making appropriate changes in the component geometries and joint designs and eliminating some components, more than 50% of the joints in the example ease study could be welded using the FSW technique.

Department(s)

Engineering Management and Systems Engineering

Keywords and Phrases

Automobile chassis; Design for Manufacturing (DFM); Friction stir welding (fsw)

International Standard Book Number (ISBN)

978-079184325-3;978-079184329-1

Document Type

Article - Conference proceedings

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2024 American Society of Mechanical Engineers, All rights reserved.

Publication Date

23 Nov 2009

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