In-process Detection of Fastener Grip Length Using Embedded Mobile Wireless Sensor Network-based Pull Type Tools

Abstract

A diagnostics and root-cause analysis scheme for real-time monitoring of process quality of pull-type fastening operations is presented. The proposed approach encompasses: integrating a strain gage, an LVDT, a pressure sensor, and a mote on a pull-type pneumatic tool; monitoring process parameters coming from embedded sensors communicated wirelessly and generating process signatures in real-time; detecting anomalies in real-time in the process signatures for quality problems related to the grip length deviation. A feature extraction-based methodology is employed to make decisions for grip length deviations in the form of normal grip, over grip, and under grip.

Department(s)

Electrical and Computer Engineering

Keywords and Phrases

WSNs; Automatic Inspection; Communication Systems; Diagnostics; Embedded Sensors; Fastener Grip Length; Feature Extraction; Hand-Held Fastening Tools; Mobile Networks; Process Quality; Pull-Type Fastening; Real-Time Monitoring; Root-Cause Analysis; Wireless Networks; Wireless Sensor Networks; Automation; Fasteners

International Standard Serial Number (ISSN)

1750-0591

Document Type

Article - Journal

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2009 Inderscience, All rights reserved.

Publication Date

01 Jan 2009

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