Converting Industrial Sulphur Waste into Sustainable Binder Alternatives: Rheological Performance and Chemical Insights

Abstract

Industrial processes in coal mining, oil and gas refining, and metal smelting generate significant sulfur waste worldwide. Building on previous research showing promising results in partially replacing binder with sulfur, this study evaluated sulfur extended binders (SEBs) to improve rheological properties and reduce petroleum dependency. SEBs were prepared at low (3%–15%) and high (20%–60%) sulfur contents and characterized through temperature sweep tests and flexural creep stiffness evaluations. Laser scanning confocal microscopy (LSCM), Fourier transform infrared spectroscopy (FTIR), and thin layer chromatography with flame ionization detection (TLC-FID) analyzed modifications, functional groups, and SARA components over 1–32 day curing periods at room temperature. Results showed consistent rheological improvement with increasing sulfur content. High and low-temperature rheological properties stabilized after 10 days due to fine crystalline sulfur precipitation and light component volatilization. LSCM revealed fluorescent crystals when sulfur exceeded 9%, with crystal formation progressively increasing with sulfur content. FTIR identified new characteristic peaks at 676 cm−1 or 659 cm−1, indicating C-S bond stretching vibrations and chemical interactions between sulfur and base binder. TLC-FID demonstrated that naphthene-aromatic compounds transformed into polar aromatics, forming mono- or polysulfide chains incorporating sulfur. Notably, heavy component proportions in SEBs increased significantly after 15 days of curing.

Department(s)

Civil, Architectural and Environmental Engineering

Comments

Fundamental Research Funds for the Central Universities, Grant 2023YFB2604600

Keywords and Phrases

curing; functional groups; rheological properties; SARA components; Sulphur extended binder

International Standard Serial Number (ISSN)

1477-268X; 1029-8436

Document Type

Article - Journal

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2025 Taylor and Francis Group; Taylor and Francis, All rights reserved.

Publication Date

01 Jan 2025

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