Abstract

This study explores additive manufacturing of carbon fiber-reinforced thermoplastic composites using the Composite-Based Additive Manufacturing (CBAM) process. Carbon/Nylon 12 and Carbon/PEEK composites were fabricated and evaluated through mechanical (compression, tensile, flexural, and impact) and thermal (DSC and TGA) tests. Carbon/PEEK exhibited superior mechanical performance, with 97.5% higher tensile strength, 79.8% higher elastic modulus, and 59.6% higher flexural strength compared to Carbon/Nylon 12. Thermal testing showed that Carbon/PEEK had higher thermal stability, beginning degradation at 350 °C versus 298 °C for Carbon/Nylon. These results indicate that CBAM-fabricated Carbon/PEEK composites are suitable for applications requiring high strength and temperature resistance.

Department(s)

Chemistry

Second Department

Materials Science and Engineering

Third Department

Mechanical and Aerospace Engineering

Publication Status

Open Acess

Comments

U.S. Department of Energy, Grant DE-NA0002839

Keywords and Phrases

Additive manufacturing; Carbon Fiber; Nylon 12; PEEK; Polymer Composites; Thermoplastics

International Standard Serial Number (ISSN)

1573-4897; 0929-189X

Document Type

Article - Journal

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2025 Springer, All rights reserved.

Publication Date

01 Jan 2025

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