Abstract

Accurate prediction of the critical heat flux (CHF) is a key pillar for ensuring both the safety and economic performance of nuclear reactors. While machine learning (ML)-based methodologies have demonstrated considerable success in predicting CHF, most existing studies have been confined to simplified geometries, such as single tubes. Conversely, limited attention has been devoted to CHF prediction in realistic reactor environments, particularly within rod bundle configurations, where complex multiphase flow and heat transfer phenomena prevail. In this work we develop different AI models based on large dataset operating conditions as well as the complex geometric features of rod bundles. The experimental database for a 5 x 5 rod bundle assembly with over 6000 datapoints is used in this works based on fifteen input features. Models used include Transformer architecture, TCN, XGBoost, Random Forest, KNN, SVM and AdaBoost which are trained and rigorously evaluated. The Transformer model attained the greatest accuracy with R2 = 0.956. However, the XGBoost model also performed very well with R2 > 0.94 with significantly lower computational cost. Therefore, when high precision and a high level of computational efficiency are required in practical applications, the XGBoost algorithm is recommended. Feature importance analysis based on XGBoost model showed that heated rod length is the most influential parameter. The SHAP analysis of the data supports the physical interpretation. The study demonstrates the effectiveness of incorporating diverse input features and applying principal component analysis (PCA) to uncover key data patterns. Results show that broader input parameter sets significantly enhance model accuracy. The proposed framework offers a robust basis for CHF prediction in rod bundles, contributing to improved thermal-hydraulic safety assessments in nuclear reactor systems.

Department(s)

Chemical and Biochemical Engineering

Publication Status

Full Text Access

Comments

Pakistan Institute of Engineering and Applied Sciences, Grant NBU-FPEJ-2026-1243-01

Keywords and Phrases

Critical heat flux; Data-driven prediction; Nuclear reactor safety; Principal component analysis; Rod bundle

International Standard Serial Number (ISSN)

0735-1933

Document Type

Article - Journal

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2026 Elsevier, All rights reserved.

Publication Date

01 Mar 2026

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