Abstract

The global demand for critical elements such as gallium (Ga) and germanium (Ge), and the shift toward circular mining has accelerated the development of new extraction and recovery processing these metals from industrial solid residues. This transition is driven by a substantial surge in demand for advanced technologies and the depletion of primary ore. Consequently, industrial solid residues, particularly zinc processing residues, smelter slags, flue dusts, and coal fly ash, are emerging as viable alternative sources. These residues incorporate Ga and Ge through isomorphic substitution in phases such as ferrites, silicates, and glassy aluminosilicates, and are enriched by industrial processes, often surpassing the grades found in primary ores. This review synthesizes recent advances in hydrometallurgical routes for the recovery of Ga and Ge. Leaching strategies employing acidic and alkaline media, under atmospheric, pressure, and ultrasound-assisted conditions, are discussed with respect to dissolution behavior and process efficiency. Subsequent product solution purification approaches, including solvent extraction, ion exchange with functionalized resins, and selective precipitation, are assessed for their selectivity and operational robustness. The review identified five barriers to industrial deployment, including feedstock heterogeneity, silica gel formation, Fe/Al/Si impurity burden, limited data on reagent recycling, and scarce pilot-scale data relevant to industry. Future progress requires integrated flowsheets, standardized reporting of co-leached impurities and overall recoveries, TEA/LCA, and digital-twin-enabled process control.

Department(s)

Mining Engineering

Second Department

Materials Science and Engineering

Third Department

Chemistry

Publication Status

Full Text Access

Comments

U.S. Department of Energy, Grant AL-12-350-001

Keywords and Phrases

Gallium; Germanium; Industrial solid residue; Ion exchange; Leaching; Precipitation; Solvent extraction

International Standard Serial Number (ISSN)

0892-6875

Document Type

Article - Journal

Document Version

Citation

File Type

text

Language(s)

English

Rights

© 2026 Elsevier, All rights reserved.

Publication Date

01 Nov 2026

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