Location

Innovation Lab, Room 212

Start Date

4-3-2025 2:30 PM

End Date

4-3-2025 3:00 PM

Presentation Date

3 April 2025, 2:30pm-3:00pm

Biography

Mr. Abid Hasan Rafi is a PhD candidate in Mechanical Engineering at Missouri University of Science and Technology, under the supervision of Dr. Ming C. Leu. His research focuses on ceramic additive manufacturing (AM) and process optimization, with an emphasis on extrusion-based techniques. He is dedicated to advancing innovative solutions in large-scale ceramic AM technologies. Mr. Rafi earned his Bachelor of Science in Mechanical Engineering from Ahsanullah University of Science and Technology in Dhaka, Bangladesh, where he was born and raised.

Meeting Name

2025 - Miners Solving for Tomorrow Research Conference

Department(s)

Mechanical and Aerospace Engineering

Second Department

Materials Science and Engineering

Comments

Advisor: M. C. (ming Chuan) Leu

Abstract:

This paper presents a study on fabricating an ultra-high-temperature compact heat exchanger (CHE) using an extrusion-based ceramic additive manufacturing (AM) system. An aqueous paste composed of a ZrB₂-SiC (70/30 by volume) ceramic powder mixture was used as the feed material in the Ceramic On-Demand Extrusion (CODE) process, which has been developed for the fabrication of dense ceramic components. The CHE features microchannels with a diameter of 500 µm, representing fine features that require high-resolution printing. This work provides an in-depth study of the fabrication process for the successful printing and post-processing of CHEs with fine features using extrusion-based ceramic AM. The paper reports on the mechanical properties, material shrinkage, the quality, and performance of the printed microchannels, which have potential applications in aero-engines, microturbines, and high-efficiency power generation systems.

Document Type

Presentation

Document Version

Final Version

File Type

text

Language(s)

English

Rights

© 2025 The Authors, All rights reserved

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Apr 3rd, 2:30 PM Apr 3rd, 3:00 PM

Fabrication of Ultra High-Temperature Compact Heat Exchanger by Extrusion-Based Ceramic Additive Manufacturing

Innovation Lab, Room 212