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Title: Hybrid virtual prototype for analyzing cable shovel component stress
Author (s): Li, Ying
Frimpong, Samuel
Department/Lab Affiliations: Energy Research and Development Center
Mining & Nuclear Engineering
Keywords: Cable shovel
Component mode synthesis
Stress visualization
Virtual prototype
Von Mises stress
Issue Date: 2007-03-16
Publisher: Springer
Citation: Li, Ying., and Frimpong, Samuel. "Hybrid Virtual Prototype for Analyzing Cable Shovel Component Stress." International Journal of Advanced Manufacturing Technology, (2007).
Abstract: In this paper a hybrid virtual prototype is developed for analyzing the stress applied on cable shovel components by integrating flexible bodies into rigid multi-body model. The general mechanical system of the cable shovel is modeled as a seven-bar linkage with four degrees of freedom. The relevant theories applied for the dynamic model are described in terms of Lagrangian dynamics equation. The flexible body stress related to the body deformation is obtained by the dynamic equilibrium equation for a structural component based on the finite element method. A P&H 4100A cable shovel is used to validate the hybrid virtual prototype by loading the motions and loads on the model. Von Mises stress distributions of the boom, handle, hoist rope and sheave are visualized during cable shovel operation 3 sec. The results show that a high stress field is around the hoist rope. The maximum stress of 313.31 MPa occurs at node 441. By comparing the simulation results with reliability analysis results, the former is found to match well with the latter. Attention of this study is devoted to the mechanisms of damage of the cable shovel and also the critical high stress areas.
Type: Article - Journal
text
In Title: International Journal of Advanced Manufacturing Technology
Copyright Notice: This material is presented to ensure timely dissemination of scholarly and technical work. Copyright and all rights therein are retained by authors or by other copyright holders. All persons copying this information are expected to adhere to the terms and constraints invoked by each author's copyright. In most cases, these works may not be reposted without the explicit permission of the copyright holder.
FULL COPYRIGHT INFORMATION:
http://www.springer.com/authors/journal+contributors?SGWID=0-154202-12-467999-0
Publisher URL:
http://dx.doi.org/10.1007/s00170-007-0985-0
Link to this page:
http://scholarsmine.mst.edu/post_prints/Hybridvirtualprototypeforanalyzingcableshovelcom_09007dcc804ee44f.html



titleHybrid virtual prototype for analyzing cable shovel component stress
contributor.authorLi, Ying
contributor.authorFrimpong, Samuel
contributor.deptlabEnergy Research and Development Center
contributor.deptlabMining & Nuclear Engineering
subjectCable shovel
subjectComponent mode synthesis
subjectStress visualization
subjectVirtual prototype
subjectVon Mises stress
date.issued2007-03-16
publisherSpringer
identifier.citationLi, Ying., and Frimpong, Samuel. "Hybrid Virtual Prototype for Analyzing Cable Shovel Component Stress." International Journal of Advanced Manufacturing Technology, (2007).
identifier.pub.URI
http://dx.doi.org/10.1007/s00170-007-0985-0
description.abstractIn this paper a hybrid virtual prototype is developed for analyzing the stress applied on cable shovel components by integrating flexible bodies into rigid multi-body model. The general mechanical system of the cable shovel is modeled as a seven-bar linkage with four degrees of freedom. The relevant theories applied for the dynamic model are described in terms of Lagrangian dynamics equation. The flexible body stress related to the body deformation is obtained by the dynamic equilibrium equation for a structural component based on the finite element method. A P&H 4100A cable shovel is used to validate the hybrid virtual prototype by loading the motions and loads on the model. Von Mises stress distributions of the boom, handle, hoist rope and sheave are visualized during cable shovel operation 3 sec. The results show that a high stress field is around the hoist rope. The maximum stress of 313.31 MPa occurs at node 441. By comparing the simulation results with reliability analysis results, the former is found to match well with the latter. Attention of this study is devoted to the mechanisms of damage of the cable shovel and also the critical high stress areas.
typeArticle - Journal
type.DCMITypetext
type.statusFinal version
rightsThis material is presented to ensure timely dissemination of scholarly and technical work. Copyright and all rights therein are retained by authors or by other copyright holders. All persons copying this information are expected to adhere to the terms and constraints invoked by each author's copyright. In most cases, these works may not be reposted without the explicit permission of the copyright holder.
rights.URI
http://www.springer.com/authors/journal+contributors?SGWID=0-154202-12-467999-0
relation.isPartOfInternational Journal of Advanced Manufacturing Technology
date.accessioned2007-04-11T17:00:48Z
date.available2008-04-28T19:34:18Z
identifier.persist.URI
http://scholarsmine.mst.edu/post_prints/Hybridvirtualprototypeforanalyzingcableshovelcom_09007dcc804ee44f.html