Powder Characterisation Techniques and Effects of Powder Characteristics on Part Properties in Powder-Bed Fusion Processes
Powder-bed fusion is a class of Additive Manufacturing (AM) processes that bond successive layers of powder to facilitate the creation of parts with complex geometries. As AM technology transitions from the fabrication of prototypes to end-use parts, the understanding of the powder properties needed to reliably produce parts of acceptable quality becomes critical. Consequently, this has led to the use of powder characterisation techniques such as scanning electron microscopy, laser light diffraction, X-ray photoelectron spectroscopy, and differential thermal analysis to study the effect of powder characteristics on part properties. Utilisation of these powder characterisation methods to study particle morphology, chemistry, and microstructure has resulted in significant strides being made towards the optimisation of powder properties. This paper reviews methods commonly used in characterising AM powders, and the effects of powder characteristics on the part properties in powder-bed fusion processes.
A. T. Sutton et al., "Powder Characterisation Techniques and Effects of Powder Characteristics on Part Properties in Powder-Bed Fusion Processes," Virtual and Physical Prototyping, vol. 12, no. 1, pp. 3-29, Taylor & Francis, Dec 2017.
The definitive version is available at https://doi.org/10.1080/17452759.2016.1250605
Mechanical and Aerospace Engineering
Materials Science and Engineering
Keywords and Phrases
3D Printers; Characterization; Differential Thermal Analysis; Laser Applications; Laser Heating; Manufacture; Materials Properties; Scanning Electron Microscopy; Sintering; Thermoanalysis; Laser-Light Diffraction; Particle Morphologies; Powder Bed; Powder Characterisation; Powder Characteristics; Rapid Manufacturing; Selective Laser Sintering; Technology Transition; X ray Photoelectron Spectroscopy; Powder-Bed Fusion spectroscopy; powder-bed fusion
International Standard Serial Number (ISSN)
Article - Journal
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